Flex fuel, or flexible fuel, is a mix of petrol and ethanol used in flexible fuel vehicles (FFVs). Developed in the early 1990s, flex-fuel technology allows internal combustion engines to use petrol-ethanol blends like E85 (up to 85% ethanol).

Bikes with Flex Fuel Technology

Flex Fuel Bikes can run on petrol or any ethanol-petrol blend up to 83%. They have specific engine adjustments to properly combust different fuel blends, including changes to fuel injection systems and ECU programming.

The first flex-fuel motorcycle was the Honda CG 150 Titan Mix, released in March 2009.

Flex Fuel vs Petrol

Flex fuel Bikes can run on regular petrol and ethanol blends (like E85), while regular bikes can only use standard petrol.

Comparison between flexible fuel and regular petrol:

ParameterFlex FuelPetrol
Fuel EfficiencyLowerHigher
EmissionsCleanerHigher
SustainabilityRenewable (ethanol-based)Non-renewable
AvailabilityLimitedWidely Available
Maintenance CostModerate to HighModerate

 

  • Fuel Efficiency: Flex fuel bikes have lower fuel efficiency than petrol bikes because ethanol has less energy per liter.
  • Emissions: Flex fuel bikes have lower emissions and produce less air pollution.
  • Sustainability: Ethanol, a natural byproduct of plant fermentation, is more sustainable than petrol.
  • Availability: Ethanol isn’t as widely available as petrol, so it can be harder to find.
  • Maintenance: Flex fuel engines may need more maintenance because ethanol can affect engine parts.
  • Wear and Tear: Ethanol can be harder on an engine than petrol, leading to more wear and tear over time.

 

motorcycle flex fuel

 

Flex Fuel Mileage

Flexible fuel generally reduces mileage compared to regular petrol. This is because ethanol, a key component of flex fuel, contains less energy per volume than petrol, requiring more fuel to cover the same distance.

Key Points about Flex Fuel and Mileage

  • Lower Fuel Economy: Higher ethanol blends (like E85) result in fewer miles per liter than pure petrol.
  • Ethanol Content: The greater the ethanol content in the flex fuel blend, the lower the fuel efficiency.

Find Out: Bikes with the Highest Mileage Range in 2025

Benefits of Flex Fuel

Ethanol is a cleaner, eco-friendly fuel than petrol, allowing motorcycles to emit fewer emissions. Bikes can get better acceleration with higher ethanol blends while using regular petrol when other fuels aren’t available or affordable.

Key Benefits of Flex Fuel:

BenefitDescription
Environmental ImpactReduced greenhouse gases and cleaner air.
Cost SavingsEthanol is generally cheaper than petrol.
Energy IndependenceLocally produced ethanol reduces oil imports.
Government IncentivesSubsidies and tax benefits in some regions.
  • Environmental Impact: Ethanol burns cleaner than petrol, making bikes more eco-friendly.
  • Cost Savings: Ethanol is often cheaper than petrol.
  • Performance: Bikes perform well and can generate more torque and horsepower with E85 fuel.
  • Energy Independence: Ethanol is domestically produced, reducing oil imports.
  • Government Incentives: Governments offer subsidies and incentives for flexible fuel bikes and ethanol use.

Flex Fuel Price

Ethanol, a renewable fuel, is generally cheaper than petrol. The price of flexible fuel depends on the fuel type and bike. Ethanol derived from sugarcane juice costs about Rs 63.45 per liter.

Cost Per Mile

While flex fuel is cheaper per liter than petrol, bikes achieve about 25% fewer miles per liter with E85, reducing overall mileage efficiency.

Is Flex Fuel Better than Petrol for Your Motorcycle?

Flex-fuel bikes are often more eco-friendly than petrol-powered bikes. They reduce carbon dioxide emissions and improve air quality. Flex fuel is good for motorcycles because it burns cleaner than regular petrol. However, it can have drawbacks, such as lower fuel economy and sustainability concerns depending on ethanol production.

Pros:

  • Reduced Emissions: Ethanol burns cleaner, lowering emissions and improving air quality.
  • Renewable Energy Source: Ethanol is derived from renewable materials like corn and sugarcane, reducing reliance on fossil fuels.
  • Flexibility: Bikers can use petrol and flex-fuel based on availability and cost.
  • Energy Independence: Domestic ethanol production reduces dependence on foreign oil.

Cons:

  • Lower Fuel Economy: Bikes may experience reduced efficiency with high ethanol blends like E85.
  • Land Use Concerns: Large-scale ethanol production can compete with food crops and raise land use issues.
  • Availability: Flex-fuel options may not be easily accessible in all regions.

Are Flex Fuel Bikes Reliable?

Flex fuel Motorcycles are generally reliable when properly maintained. However, ethanol in the fuel can cause slightly more wear and tear, potentially increasing maintenance costs compared to regular petrol bikes. Although, modern flex-fuel engines are designed to handle different fuel blends with minimal performance issues.

Key Points about Flex Fuel Bike Reliability:

  • Engine Design: Flex-fuel bikes have engines designed to adjust to different ethanol blends, reducing performance issues with high-ethanol fuels like E85.
  • Potential Downsides:
    • Increased Wear and Tear: Ethanol’s corrosive nature can cause slightly more engine wear over time.
    • Reduced Fuel Efficiency: Using E85 typically results in lower fuel economy compared to regular petrol.
    • Limited Fuel Availability: Access to E85 fuel stations can be challenging in some areas.
  • Maintenance Considerations:
    • Regular Servicing: Following the manufacturer’s maintenance schedule ensures optimal performance and engine longevity.
    • Fuel System Checks: Periodic inspections of fuel lines and components help catch ethanol-related issues early.

Can Flex Fuel bikes use regular petrol?

Yes, flex-fuel bikes can use regular petrol. They’re designed to operate on any blend of petrol and ethanol, including pure petrol. So, you can use regular petrol in a flex-fuel bike without issues.

Tip: Check your bike’s manual to check and confirm the recommended fuel blends.

How Flex Fuel Works

Flex-fuel bikes have an internal combustion engine and a fuel system capable of using petrol, ethanol, or a blend. The system includes a fuel pump, fuel injection system, and engine control module (ECU). The ECU senses the fuel blend and adjusts ignition timing and the air-fuel mixture.

Bikes use a specially designed engine that can handle a mix of petrol and ethanol. Sensors detect the exact fuel blend in the tank and automatically adjust engine parameters, like fuel injection and ignition timing, to optimize combustion. This allows the bike to run on any ratio of petrol and ethanol. The system adapts in real time to varying fuel compositions, making it flexible at the pump.

How Do Flex Fuel Sensors Work?

Flex fuel sensors measure the ethanol content in the fuel as it flows through. They send signals to the engine control unit (ECU), which adjusts engine parameters like fuel injection and ignition timing based on the ethanol level. This ensures the bike runs efficiently on various petrol-ethanol blends, including high ethanol content fuels like E85.

Is Flex Fuel Available in India?

Limited flex-fuel stations are available in India. Major bike manufacturers have started launching their flex fuel motorcycles which will impact the growth and availability of E85 more.

Is Flex Fuel a CNG?

Flex Fuel is not CNG; while both are alternative fuels, Flex Fuel is a blend of petrol and ethanol (or methanol) stored in a single tank, whereas CNG (Compressed Natural Gas) is a separate fuel stored in a dedicated tank and used in a bi-fuel system, whereas a bike can switch between petrol and CNG, not blend them together like a Flex Fuel bike does.